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Aluminum
Ceramic Flow Cone
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Application
The ceramic flow cone is a core flow-stabilizing component installed inside molds for non-ferrous metal casting. It acts as a critical buffer and flow guide before molten aluminum enters the mold cavity. With its special conical structure, it evenly distributes high-speed molten aluminum flow, slows down and stabilizes pressure, and greatly reduces risks of turbulent flow, air entrapment and inclusions. It is an essential part to improve casting yield rate.
Core Functions
1.Flow Diversion & Stabilization Its conical guiding surface evenly separates concentrated molten aluminum flow, lowers flow velocity and prevents turbulence and splashing.
2.Buffer & Pressure Reduction Absorbs impact energy of molten aluminum, lessens scouring and corrosion on mold cavity walls, and extends mold service life.
3.Anti-air-entrapment & Anti-inclusion Smooth flow reduces contact between molten aluminum and air, lowering risks of oxide skin and impurities being trapped inside castings.
4.Directional Flow Guidance Cooperates with mold runner design to guide molten aluminum to fill the cavity along preset paths, avoiding defects such as short shot and cold shut.
Typical Applications
High-pressure / low-pressure / gravity casting production lines for automotive wheel hubs, engine cylinder blocks & cylinder heads, aluminum alloy die castings and precision hardware castings.
Applicable Working Conditions
High-pressure casting, high-speed pouring, automated continuous casting lines, and working scenarios requiring high casting compactness.
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